Custom Cable

Custom Cable Designed by You


Turn to Alpha Wire to Get Your Precise Custom Solution

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Work with our experts to design your custom cable.

Alpha Wire makes it easy to get the precise cable you need for your application. With an expansive selection of insulation materials and a conductor range of 42 AWG to 4/0 AWG – we offer responsive prototyping and development, design for manufacturability feedback and material selection. We will work with you to optimize the design and manufacturing process to gain cost efficiency, quality and design objectives. Get the best match of electrical, mechanical and environmental properties with minimum orders as low as 500 feet¹.


Learn more about Alpha Wire's custom capabilities in our product brochure.


Cable Configuration Choices
  • Multiconductor Cables
  • Multipair Cables
  • Microminiature Cables
  • Coaxial Cables
  • Microcoaxial Cables
  • Hybrid Cables
  • Composite Cables
  • Power Cables
  • Lead Wire
  • Flat, ribbon, zip cables
  • Flat, round braids
  • Retractable coil cords

Construction Options

Shielding

Application

Overall and individual conductors/pairs

Types

Foil, braid, spiral, Supra-Shield® foil + braid

Flexing

Flex types

Rolling, bending, torsional, continuous

Flex cycles

Up to 20 million

Ratings

Temperature

-80 to + 200ºC

Electrical

0, 150, 300, 600, 1000V

Approvals

Approvals

UL, CSA, CE, RoHS, USP Class VI, IEC, ISO 9001:2008

Conductor Options

Bare Copper
Tinned Copper
Silver-Plated Copper
Nickel-Plated Copper
Copper Alloys
Carbon Fiber
Metalized Carbon Fiber
Aramid Fiber
Stainless Steel Yard
Precious Metals
Alloys
Other exotic materials

Insulating & Jacketing Options

FEP
PFA
PVC
SR-PVC
PUR
PP
PE
PE
PVDF
MPPE
Nylon
FEP
PFA
ETFE
PTFE
TPR
TPE
TPA
MPR
Silicone
Fluorosilicone
Thermoplastic Vulcanite

ISO Certifications

  • ISO 9001
  • ISO 13485 Medical Devices  

¹ Not available on all custom cable requests.